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List of contents for this article:
- 1、PC tube cutting tips
- 2、What milling cutter should be used for processing pc material with precision carving machine
- 3、... PC230,PC9030 corresponding processing materials!
- 4、Points to note when processing pc boards, you are worth collecting!
PC tube cutting tips
1. Manual cutting method: Applicable scenarios: PC pipes with a diameter ≤32 mm. Operating points: Adjust the roller to the cutting line, and tighten the pressure on the cutter synchronously after every 1-2 revolutions to prevent deviation.
2. PC pipe connections need to select suitable connection methods according to pipe diameters and operating conditions, and strictly control pretreatment, assembly, sealing and post-inspection links to avoid risks such as stress cracking and seal failure.
3. Stretch modification Due to the uneven orientation of the molecular chains during the extrusion process, stress will occur inside the PC tube. In order to reduce these stresses and improve the strength and toughness of the pipe, tensile modification is needed. This is usually stretched at a certain temperature to make the molecular chain more uniform and set by water cooling. Cutting and packaging the PC tube after stretching and modification has a long length, and professional cutting equipment needs to be used to cut it into the specified length.
What milling cutter should be used for processing pc material with precision carving machine
1. When processing PC materials with precision carving machines, it is recommended to use single-edge spiral milling cutters, double-edge straight groove milling cutters or diamond-coated milling cutters. After understanding the processing requirements, we specifically look at the characteristics and application scenarios of these three milling cutters. The single-edge spiral milling cutter has sharp edges and good chip removal performance, which can effectively reduce the generation of cutting heat and avoid melting and deformation of PC materials due to overheating. It is suitable for grooving, contour processing, etc., and can process a relatively smooth surface.
2. Side milling cutters: suitable for machining various curved surfaces and slopes. Drill bit: The function is to drill holes on the workpiece. Engraving knife: It can perform fine carving on the surface of a workpiece. Ball tip knife: It is also one of the commonly used tool types for precision carving machines.
3. It is recommended to use a single-blade special aluminum milling cutter. This kind of tool does not stick to the tool during the processing process, is fast and efficient, and is very suitable for cutting aluminum plates.
4. D engraving knife, with high concentricity and sharp edge, can be used for precision 3D engraving. For high-density boards and solid wood, it is recommended to use ridge-tooth milling cutters. For multilayer boards and plywood processing, double-edged straight groove milling cutters are recommended. For precision small embossed processing, it is recommended to use a round-bottom carving knife.
5. Never use tungsten steel knives with low cutting life. PCD (artificial polycrystalline diamond, black) knives are more expensive than tungsten steel knives. It is best to use PCD. The average forming knives are between 100 and 200. The price of tungsten steel knives is more than 50 yuan. For high-gloss effects, use a natural diamond knife (slightly yellow), about 1500. There are only three options for you.
... PC230,PC9030 corresponding processing materials!
1. Different grades such as NC61NCM32NC3 NC60PC230 and PC9030 of KORLOY CNC inserts are suitable for processing a variety of materials. NC30 NC30 NC3030 and NC500H are mainly used to process steel parts with moderate carbon content, such as 45 #steel, 40Cr, 20 #steel, A3 steel, etc.
2、b. The NC3015 CC115 NC310 NC330 has a wide range of processing steel parts, but compared with the NC3010 and others, it has higher hardness and better wear resistance, but it is easier to crack, so it is not suitable for processing 20 #steel, A3 steel, etc. Toughness materials are generally suitable for processing quenched and tempered steel, alloy steel, etc. c. NC9020 PC8010 NC3030 PC9030 processes stainless steel. d. NC6010 NC 305K NC 315K and other processed cast iron.

Points to note when processing pc boards, you are worth collecting!
1. When dry, the plates should be spaced 20 to 30mm apart for ventilation. Heating energy conservation: When using a thermoforming machine, it is recommended to store the sheet in a drying oven to reduce heating time and save energy. Cooling time: After drying, the plate can be cooled at room temperature, but the next hot bending process should be continued within 10 hours of cooling. Surface cleaning: Before thermoforming, thoroughly clean the plate with antistatic cleaner or ionized compressed air to avoid surface defects.
2. Outstanding Technology Yin Jianxiang summarized several points for everyone: Before processing PC boards, relevant companies and production and processing workshops must formulate a complete production and processing plan and construction plan to ensure that the production volume can meet the entire construction progress and ensure that the project quality can be safer and more reliable.
3. Place the PC board in a cold forming machine for forming. Use a mold to press it into the desired shape without heating. Cool to fix the shape. Cold forming is suitable for simpler shape shaping. Cutting and forming: Use a cutting tool to cut the PC board into the required shape, such as straight lines, circles, etc. Cutting and forming is suitable for simple, regular geometries.
4. Several processing techniques commonly used in PC endurance board processing include: endurance board cutting, endurance board carving, endurance board bending, PC board die cutting, endurance board stamping, etc. PC sheet die cutting This processing process is suitable for simple PC sheet cutting, but it requires opening the mold and is suitable for cutting thin PC sheets. It is generally recommended to cut plates below 0 mm in batches. If the endurance plate is too thick, cutting or engraving with a saw blade is cheaper.
5. The installation of PC endurance boards requires attention to the fixing method, cutting specifications and sealant selection to avoid gaps to prevent cracking.
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